Management of the Metal Removal Fluid Environment

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Aerosol Exposure Levels

If aerosol concentrations are measured as part of the shop assessment, the following information from governmental and consensus organizations may be useful in interpreting your results.

Occupational Safety and Health Administration (OSHA)

The current regulatory limits imposed by OSHA only apply to mineral oil mist or to generic aerosol exposures where the particular contaminant is uncharacterized:
Mineral Oil Mist5.0 mg/m3 (Straight and Soluble Oils)
Total Particulate Matter15.0 mg/m3
Respirable Particulate Matter5.0 mg/m3
OSHA did identify metalworking/machining fluid as an important issue in their 1995 Priority Planning Process. In their analysis metalworking/machining fluid was one of eighteen areas that OSHA felt required some additional scrutiny by them and one of five that should receive immediate considerations for rulemaking. In 1997 OSHA formed a Standards Advisory Committee to examine the need for regulation and to make a recommendation for a standard if warranted by their study of the scientific information. The committee will report their findings to OSHA in 1999, with possible regulatory action by OSHA in 2000+

Regulation of MRF in foreign countries:

Australia (under review) 5.0 mg/m3
STEL15 10.0 mg/m3
*** ***
Ontario, Canada 5.0 mg/m3
* *
Germany 

Compound Dependent

* *
Sweden  1.0 mg/m3
STEL15    3.0 mg/m3
* *
United Kingdom 5.0 mg/m3
STEL10 10.0 mg/

Other organizations:

American Conference of Governmental Industrial Hygienists (ACGIH TLVs®)

Oil Mist, Mineral                         5.0 mg/m3
(proposed elimination) STEL15  10.0 mg/m3

Particulates NOC, Inhalable      10.0 mg/m3
Particulates NOC, Respirable     3.0 mg/m3
Oil Mist, Mineral                        0.005 mg/m3     
                                                                (proposed) 15 NTP PAH carcinogens
National Institute for Occupational Safety and Health (NIOSH) has issued A Criteria for a Recommended Standard: Occupational Exposure to Metalworking Fluids. In their document they recommend the following:

Metal removal fluid Aerosol Exposures   10hr/day, 40 hr week

Thoracic Particulate Mass         0.4 mg/m3
or "Total" Particulate Mass        0.5 mg/m3
Health and Safety Program for exposed workers
A few exposure values have been established by collective bargaining agreements with labor unions. Machine tool specifications can also be used to help provide guidance on acceptable exposure values with new machines. Voluntary consensus organizations have also addressed many issues related to the management of metal removal fluids.
ASTM Committee E-34.50, Health and Safety Standards for Metalworking Fluids, is involved in the development of standard occupational health and safety test methods, practices, guides, and terminology related to the health and safety of metalworking fluids. ANSI B11 Ventilation Subcommittee is involved in mist control considerations for design, installation, and use of machine tools using metalworking fluids
Some of the documents prepared by ASTM E-34.50, Health and Safety Standards for Metalworking Fluids are:
E 1302 Standard Guide for Acute Animal Toxicity Testing of Water-Miscible Metalworking Fluid
E 1497 Standard Practice for Safe-Use of Water Miscible Metalworking Fluids
E 1687 Standard Test Method for Determining Carcinogenic Potential of Virgin Base Oils in Metalworking Fluids
PS 42 Provisional Standard Test Method for Metal Removal Fluid Aerosols in Workplace Atmospheres
These regulations and guidelines provide a range of concentrations deemed acceptable for this complex workplace aerosol. While no single reference value is correct for all types of shops and conditions, these values do provide some guidance for interpretation of exposure results. An individual shop may wish to adopt an aerosol exposure value as an engineering target, but ultimately, the lack of illnesses and injuries in the workplace will determine the adequacy of the aerosol controls and the overall management program in a particular shop.

 

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