Management of the Metal Removal Fluid Environment

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A Note to Readers

Except where otherwise indicated, the material in this document has been derived from the collective experience of ORC member companies. Therefore, in most cases, there is no specific reference given for a particular discussion. The discussions contained in this "Guide" are meant to be generally useful and informative, but no attempt has been made to produce an exhaustive work, and no claim for completeness is made. The subject of metalworking fluids is both interesting and large, and much useful material is published in many different journals on a regular basis. It would be impossible, in this document, to give a comprehensive listing of books, articles or studies that relate to metalworking fluids. However, as a service to readers, we have attempted to provide an annotated short listing of useful sources.



On the Web


Government

 OSHA: Metalworking/Machining Fluids

Occupational Safety and Health Administration

National Institute for Occupational Safety and Health


Professional Organizations

American Conference of Governmental Industrial Hygienists

American National Standards Institute

American Society for Testing and Materials

National Center for Manufacturing Sciences


Industry and Other

Independent Lubricant Manufacturers Association (ILMA)

A Tutorial on Cutting Fluids in Machining

 

 


Off-line Resources


Symposium Proceedings

Metalworking Fluids SymposiumThe Industrial Metalworking Environment: Assessment & Control. Symposium Proceedings, Dearborn, Michigan November 13-16, 1995. Now available on-line
Metalworking Fluids Symposium IIThe Industrial Metalworking Environment: Assessment and Control of Metal Removal Fluids.   Symposium Proceedings, Detroit, Michigan, September 15-18,1997. Use the feedback form to request information on obtaining a copy.
Both of these comprehensive symposia, sponsored by the American Automobile Manufacturers Association in cooperation with an impressive list of organizations including OSHA, UAW, AIHA, API, AFL-CIO, EPA, NIOSH, CMA, IAMAW, and ASSE, were recorded and transcribed in Proceedings. These Symposium Proceedings are perhaps the most useful and up-to-date collection of scientific discussions available on MRF. The articles, shortened versions of presentations made at the symposium, cover virtually every important issue in the metalworking world. 
Pneumonitis in the Machining Environment. A workshop facilitated by NIOSH and sponsored by the UAW-Chrysler National Joint Committee on Health and Safety held January 28-29, 1997 in Detroit, Michigan.
Meeting Report: Kathleen Kreiss, M.D. and Jean Cox-Ganser, Ph.D. "Metalworking Fluid-Associated Hypersensitivity Pneumonitis." American Journal of Industrial Medicine 32(4) pp. 423-432, October, 1997.

 


Books and Booklets

American Conference of Governmental Industrial Hygienists.  Industrial Ventilation: A Manual of Recommended Practice. 22nd ed. Cincinnati.
This is the industrial hygienists’ ventilation "bible" and contains much useful and practical information on the design, operation, and testing of effective industrial ventilation systems. This valuable resource can be purchased from the ACGIH.
American Society for Testing and Materials.  Standard Practice for Safe Use of Water-Miscible Metalworking Fluids, ASTM E 1497 - 94, 1994.
Guidelines for the safe use and handling of water-miscible metalworking fluids. This document covers product selection, storage, dispensing and maintenance. The document is currently being reviewed and updated. The revised version is expected by late 1999.

Bennett, E. O.  Dermatitis in Machinists. Angleton, Texas: Biotech,1993.

Biology and Your Metalworking Process, E.F. Houghton & Co., Madison & Van Buren Avenues, Valley Forge, Pennsylvania 19482.
An insightful discussion of the dynamics of the biological system that is always present in MRFs, and how to understand and control the growth of microorganisms. Highly recommended.

Byers, J.P.  Metalworking Fluids.  New York: Marcel Dekker, 1994.

             An excellent, up-to-date resource on most aspects of the use of metalworking fluids.

Castrol Industrial Lubricants, Castrol North AmericaTalking About Cutting Fluids.

A very helpful manual that covers the history (why needed, why used), composition (all kinds and why used), the kinds of metals commonly machined and the tools used, different machining practices, and how that impacts the kind of MRF used, handling of MRFs, and problems associated with MRF contact. Clearly written and only 30 pages long, this booklet has a wealth of useful information for both the accomplished machinist and the novice. To obtain a copy of this booklet, write to Castrol North America, 1001 West 31st Street, Downers Grove, Illinois 60515. Highly recommended.
Guide to MRF System Maintenance and Management, E.F. Houghton & Co., Madison & Van Buren Avenues, Valley Forge, Pennsylvania 19482.
A thorough discussion of all the factors that go into the care and maintenance of MRF systems. Clearly written, with many useful photos, this booklet is a great source of practical information on what affects the quality and life expectancy of an MRF, and what is necessary to maintain its efficiency. Highly recommended.
The Machine Tool Safety Standards Committee of the American National Standards Institute (ANSI) B-11 Subcommittee. Ventilation Consideration for the Design, Installation and Use of Machine Tools Using Metalworking Fluids.

National Center for Manufacturing Sciences, Metalworking Fluids Evaluation Guide

"This guide was created by participants in National Center for Manufacturing Sciences (NCMS) Project No. 17-0301, a cooperative research project involving manufacturers of metalworking equipment, suppliers of metalworking fluids, and end users who depend on metalworking processes in their operations." This guide focuses on the many tests that are available to help users select the right MRF for the job. The intent of the guide is to help readers sort the tests out, choose the right ones for their needs, and interpret the results.
Silliman, J. D., edCutting and Grinding Fluids: Selection and Application. 2nd ed. Dearborn, MI.: Society of Manufacturing Engineers, 1992.
Steigerwald, J. C., J. K. Howell, and W. E. Lucke.   Introduction to Metalworking Fluids: Industrial Formulations, Components, Contaminants and Additives. Alexandria, Virginia: ILMA, 1994.

 


Magazines and Journals

Compoundings

Published by the Independent Lubricant Manufacturers Association, Compoundings is directed toward producers and users of industrial lubricants, including MRFs. For more information contact the Independent Lubricants Manufacturers Association, 651 South Washington Street, Alexandria Virginia 22314. Phone: 703-684-5574.
Fax: 703-836-8503. E-mail: ilma@ilma.org

Lubes’ n’ Greases.

Published monthly, this magazine is aimed at the producers and users of industrial lubricants of all kinds, including MRFs. Well-written, with solid coverage of all segments of industry, Lubes’n’Greases reports on cutting edge technology development, systems management, industry standards and trends, and government regulatory efforts. Most issues have at least one article related to some aspect of MRFs.  Subscriptions are free to U.S. and Canadian addresses, and you can get free sample issues with information about paid subs outside the U.S. and Canada. Lubes ’n’ Greases staff can be contacted at 6105-G Arlington Blvd., Falls Church, VA 22044 USA. Phone: 703-536-0800. Fax 703-536-0803. Web site: http://www.LNGpublishing.com Email: info@LNGpublishing.com or nancy@LNGpublishing.com

Lubricants World

A monthly magazine offering coverage and analysis of issues affecting manufacturers, marketers, and users of lubricants, including MRFs. Editor: Katherine Bui. 4545 Post Oak Place, Suite 210, Houston, Texas 77027. Phone: 713-993-9325, ex. 149. Fax: 713-840-0923. E-mail: lw@phillips.com
Lubrication Engineering. Journal of the Society of Tribologists and Lubrication Engineers.
A professional journal with useful information on both the scientific/technical and practical aspects of MRF development and use.

 


Government Documents

Criteria for a Recommended Standard: Occupational Exposures to Metalworking Fluids.

U.S. Department of Health And Human Services, Public Health Service, Centers for Disease Control and Prevention, National Institute for Occupational Safety and Health, Division of Surveillance, Hazard Evaluations and Field Studies, Education and Information Division, Division of Physical Sciences and Engineering, Division of Respiratory Disease Studies, February 1996.

29 CFR Part 1910. 1048, Occupational Exposure to Formaldehyde; Final Rule.
57 FR 22290, May 27, 1992. Occupational Safety and Health Administration, (OSHA) 200 Constitution Avenue, N.W., Washington, D.C. 20210. Virtually all documents published by OSHA over the last five years can be accessed through the Department Of Labor/OSHA web site.

 


Documents Cited in This Guide

ASTM Standards

E 1302 Guide for Acute Animal Toxicity Testing of Water-Miscible Metalworking Fluids
E 1370 Guide for Air Sampling Strategies for Worker and Workplace Protection
E 916 Guide for Reporting Employee Health History Information and Core Physical Examination Results
E 1497 Practice for Safe Use of Water-Miscible Metalworking Fluids
E xxxx Practice for Minimizing Effects of Aerosols in the Wet Metal Removal Environment
PS 42 Provisional Test Method for Metal Removal Fluid Aerosol in Workplace Atmospheres
D 1356 Terminology Relating to Sampling and Analysis of Atmospheres
E 1542 Terminology Relating to Occupational Health and Safety
E 1687 Test Method for Determining the Carcinogenic Potential of Base Oils Used in Metalworking Fluids
D 3946 Test Method for Evaluating the Bacterial Resistance of Water-Dilutable Metalworking Fluids
E 686 Test Method for Evaluation of Antimicrobial Agents in Aqueous Metalworking Fluids

OSHA Standards

29 CFR 1910.133   
Eye and Face Protection
29 CFR 1910.134   
Use of Respirators in the Workplace
29 CFR 1910.138   
Hand Protection
29 CFR 1910                                        
Appendix B to Subpart I. Non-Mandatory Compliance     Guidelines for Hazard Assessment and Personal Protective Equipment Selection
29 CFR1910.212    
General Requirements for All Machines
29 CFR1910.215    
Abrasive Wheel Machining
29 CFR 1910.1200 
Hazard Communication

Other documents:

ANSI Technical Report B11 TR 2-1997, Mist Control Considerations for the Design, Installation and Use of Machine Tools Using Metalworking Fluids
NIOSH Method 0500 (must be read with Adobe reader)

 

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